Engineered Composite Repairs for Critical Assets
Rapid
Response & Repair
Live
repairs, over active leaks
Resistant
to Impact, UV & Corrosion
Trusted by
The Problem
Corrosion, wall loss and fatigue defects are escalating across pipelines, tanks, jetties and structural steel. Traditional repair methods – clamps, sleeves, welded inserts or full replacement – are invasive, slow and often require production shutdowns, hot work permits and complex access. The result is lost revenue, extended outages and compounding integrity risk.
The FUZE Solution
Why Choose Engineered Composite Repairs?
FUZE provides fast, safe, and cost-effective composite repairs that outperform traditional methods, making FUZE the trusted partner for industries that demand efficiency and reliability.
We work where others shy away. Our composite repair systems leverage the latest advancements in resin and ultra-strength fibre technology to deliver lightweight solutions that are resistant to high impacts, pressure, corrosion, chemicals, and extreme temperatures. They can be applied to live systems, on complex geometries, without disrupting production.
As part of the Byrnecut Group, FUZE combines specialist composite expertise with the reach and resources of a global mining and engineering leader. This allows us to mobilise qualified engineers, technicians and materials wherever they are needed, from remote mine sites to offshore platforms and naval facilities.
Behind every repair is a multidisciplinary team of engineers, supervisors and technicians who understand both the codes and the realities of field execution. We work closely with asset and integrity teams to design practical, traceable repairs that integrate with existing inspection and maintenance regimes.
What We Do
Composite repair solutions for pipelines, tanks, jetties and structures
Unmatched Versatility
Proprietary systems engineered for long-term structural reinforcement, tuned to the loads, environment and failure modes of your asset.
- Engineered to withstand extreme forces and conditions
- Performs reliably in temperatures ranging from -75ºC to 220ºC
- Can be applied in wet environments, including subsea
- Designed with a 20-year lifespan for long-lasting performance
Pipeline Repairs
Composite repairs for straight pipe, bends, tees, reducers and fittings – including corrosion, dents, gouges and through-wall defects – designed to restore or increase hoop and axial strength while the line remains in service.
Tank Rehabilitation
In-situ composite repairs for tank shells, nozzles, roofs and floors, addressing wall loss, cracking and leaks without full tank replacement.
Ideal for above-ground storage tanks subject to API 653 and similar codes.
Jetty Maintenance & Repair
Structural strengthening and corrosion protection for jetty piles, cross-beams and fenders in splash-zone and tidal environments, reducing the need for steel jackets and heavy marine construction.
Structural Integrity Repair
Composite reinforcement of beams, frames, supports, vessels and blast walls, improving capacity and fatigue performance with minimal added weight and disruption.
A Quality Approach
Excellence through Precision & Innovation
Quality and traceability are central to every FUZE project. From initial assessment through to installation and long-term monitoring, our processes are designed to meet stringent code and client requirements.
Advanced
Engineering
Our engineers design each repair using validated analytical tools and material data, integrating fibres, resins and lay-up schedules to meet defined loads and operating conditions.
Code
Compliance
FUZE repairs are engineered and installed in line with ISO 24817 and ASME PCC-2 requirements for pipelines, piping and structural components, as well as applicable standards such as API 653 for tanks.
Certified management systems
FUZE operates ISO 9001, 14001 and 45001 certified management systems, ensuring consistent quality, environmental stewardship and occupational health and safety.
Extensive in-house testing
In-house and third-party testing programmes validate our materials and designs, including long-term durability, environmental resistance and bond performance.
Inspection & Maintenance
We provide inspection guidance and condition monitoring plans so repaired assets can be tracked within your existing integrity management system.
Our Projects
Recent Work
These projects demonstrate how FUZE composite repairs have been used to solve complex integrity problems on pipelines, tanks, jetties and structural components across oil and gas, mining, marine and infrastructure assets.
"
We thrive on challenges and confidently take on the toughest projects that come our way.
"
Jason LeCoultre
– Managing Director
Composite repair FAQs
Key questions about FUZE composite repairs
Can FUZE repair live pipelines and tanks without shutdowns?
Yes. Many FUZE composite repairs are designed and installed on live systems, including over active leaks, so operators can avoid full shutdowns and hot work. Suitability depends on defect type, operating conditions and access, which our engineers assess on a case-by-case basis.
What standards do FUZE composite repairs comply with?
FUZE composite repairs are engineered in accordance with ISO 24817 and ASME PCC-2 for pipelines, piping and structural components, and applied in line with relevant client and regulatory requirements such as API 653 for storage tanks.
How long do FUZE composite repairs last?
Our systems are typically designed for a 20-year service life under defined operating conditions, supported by in-house and third-party testing programmes. Actual life depends on loads, environment and inspection/maintenance, which are agreed during design.
Where does FUZE operate?
FUZE is headquartered in Perth and operates as part of the Byrnecut Group, enabling us to deliver composite repairs across Australia, Asia and other global regions for oil and gas, mining, marine, defence and infrastructure clients.
How to Reach Us
Get in Touch
Talk to FUZE about engineered composite repairs for pipelines, tanks, jetties and structural assets.
Whether you are managing active leaks, corrosion defects, CUI or structural degradation, our team can assess the problem and propose a code-compliant composite repair that minimises downtime and risk.